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Paleo AIP Pasta with Italian Sausage Casserole is savory comfort food — complete with an optional easy 10-minute dairy-free cheese that you will simply love. This recipe fills a big casserole dish for plenty of hearty helpings or welcome leftovers.
But, you may also make this pasta dish NOT as a casserole without the cheese topping. Just a big pot of hot steaming pasta with amazing rich Italian ingredients stirred in. This approach is faster, still very special, just as delicious and may appeal to more of you just because it’s easier!
How exciting to have real pasta again! It’s grain-free, but you’d never know it, thanks to cassava flour!
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Paleo and AIP pasta!
I had to create a recipe with Jovial’s new cassava pasta! This post isn’t sponsored in anyway; it’s just such an exciting product that so many of us have been waiting for — it’s time to make classic pasta dishes again!
Yes, this is real pasta. If you haven’t tried it yet, it tastes exactly like any pasta made with grains, but it’s made with grain-free cassava flour. It cooks the same (but for a little longer) and behaves the same in any recipe.
And for those of you who happen to have an Instant Pot, I figured out here how to cook cassava pasta in the IP so it cooks perfectly every time.
Paleo AIP Pasta with Italian Sausage Casserole
With penne pasta in my cupboard, the first thing that came to mind was a classic Italian dish with sausage and either Nomato or Tomato sauce — depending on whether or not you’re AIP and/or nightshade-free.
This dish was born — full of gorgeous Italian food staples we all love, that are also AIP-compliant.
You may use ANY SHAPE cassava pasta you like! Macaroni is another great one. But, I chose to use penne for this classic Italian dish.
Paleo AIP Pasta with Italian Sausage Casserole ingredients
In addition to Jovial’s Penne pasta, ground pork and Nomato (or Tomato) Sauce, this recipe features artichoke hearts, capers, olives and dried herbs.
You can now find AIP-compliant artichoke hearts at Trader Joe’s (yay!). If you can’t access them, it’s okay to omit.
Regarding ground pork, you may also use ground beef if that just works better for you. Sometimes it’s easier to find great quality grass-finished beef than it is to find pasture-raised pork.
I also use classic tomato sauce “mirepoix” veggies: onion, celery and carrot to create a robust casserole with lots of great flavor and fiber.
Lastly, Paleo & AIP Baked Penne with Italian Sausage Casserole is topped with a dairy-free cheese — which seriously, only takes 10 minutes to make in a small saucepan and is EASY and no-fuss. I love how this topping finishes off the casserole and how it tastes.
All about the dairy-free cheese
I used my friend Amanda’s recipe as a jumping off place to make this cheese, but made some changes for our dietary preferences. I’m not a big fan of nutritional yeast or orange palm oil, so I used extra onion, garlic, dried oregano and subbed the palm oil with canned pumpkin.
Kid-approved
This recipe is super easy, fast, predictable and reliable, as well as being delicious. I first fed it to a 10-year-old (friend of my son) who said he loved it and asked me to send the recipe to his mom. He’s dairy-free and said he hasn’t liked other dairy-free cheeses. So, that made me happy, because kids are a great barometer for what tastes weird and what actually tastes good.
Ingredients and how the dairy-free cheese cooks
- All we do to make dairy-free cheese is combine in a small saucepan: coconut milk, lard or ghee, apple cider vinegar, garlic, onion, oregano and sea salt. We heat the milk to quite hot but not yet simmering.
- Meanwhile, we stir together water, canned pumpkin, cassava flour and tapioca flour in a small bowl. This slurry gets stirred into the hot coconut milk mixture.
- Then we whisk while it thickens (and the flour cooks), for about 5 minutes.
(It’s a lot like making any other cheese sauce, actually.)
That’s it. Done.
TWO OPTIONS: SOFT, WARM CHEESE … TO SPREAD ON
You can either pour this warm mixture directly on the assembled casserole, spread it out and bake the casserole.
Or you can make the cheese ahead of time, pour it into a lined dish, and chill it. Then it’s ready when you are: to slice it and lay it on the casserole before baking.
MAKE AHEAD, CHILLED CHEESE, TO SLICE
If you choose the second option, the cheese won’t melt into itself; the slices will just puff a bit when cooked and be soft on the inside. Personally, and for the photos in this recipe, I used the tines of a fork to smoosh it around and then broil it briefly, so the topping to the casserole looks like real melted cheese. You can do this or leave the “slices-look”, whichever you prefer for your family.
How to assemble Paleo AIP Pasta with Italian Sausage Casserole
- All of the veggies (the “mirepoix” of sautéed onion, celery and carrot, the artichoke hearts, olives and capers) get added to the pot of cooked pasta.
- The cooked ground pork and dried herbs get added too.
- And the No/Tomato Sauce.
All of these are tossed together.
They’re poured into a large, greased casserole dish. Then topped with either the warm, soft cheese or the slices of chilled cheese — depending on whether you chose to make the cheese ahead of time or not.
As mentioned, now you can smash the cheese a bit if you want to (if you used chilled, sliced cheese), and then broil, so the topping looks like real cheese.
Leftovers and how to reheat Paleo AIP Pasta with Italian Sausage Casserole
Leftovers of Paleo AIP Penne with Italian Sausage Casserole are great cold, if you enjoy cold pasta. I think it’s yummy this way because of the artichoke hearts and sausage, plus the cheese.
Paleo & AIP Pasta Casserole is great reheated too, especially because this big recipe will certainly yield more dinners, if you wish, if you don’t have a big family. (If you do have a big family, this casserole serves 6 to 8 big portions.)
HOW TO REHEAT Paleo AIP Pasta with Italian Sausage Casserole
Preheat oven to 300 degrees Fahrenheit. Cover casserole dish with a layer of parchment paper or other oven safe surface to keep it from drying out.
If there are open spots in the casserole dish where first portions were taken out, add enough water to cover that space by about a 1/4″. This will create steam and prevent bits on the dish from burning. Heat for 25 minutes, or until heated through.
You can also make this dish or reheat this dish in a small cast iron skillet or individual baking dishes, as pictured below.
Paleo AIP Pasta with Italian Sausage Casserole
Equipment
- saucepan (for cheese) and large pot (for pasta)
- casserole dish
Ingredients
Optional ~ Easy Dairy-free Cheese Topping (10 minutes on the stove top!)
- ½ cup + ⅓ cup coconut milk canned full-fat
- ½ cup water or bone broth
- ⅓ cup canned pumpkin
- ¼ cup cassava flour Otto's or Bob's brands only (other brands are too starchy)
- 2 Tablespoons tapioca flour also called tapioca starch
- 1 Tablespoon lard or other solid fat such as ghee, bacon fat etc.
- 2 teaspoons apple cider vinegar
- 1 teaspoon granulated garlic powder
- 1 teaspoon granulated onion powder
- 1 teaspoon oregano
- ½ teaspoon sea salt
Paleo AIP Pasta with Italian Sausage Casserole
- 1 8-ounce package Jovial brand cassava penne pasta or you may use macaroni, or another shape, if preferred
- 2 pounds pork sausage bulk, high fat, preferably pasture-raised; you may also use ground beef if you'd like
- 1 14-ounce can artichoke hearts rinsed and chopped into bite-size pieces; or 1 bag frozen artichoke hearts from Trader Joe's defrosted.
- 1 cup Kalamata olives pitted and sliced in half (or other kind of olive, if you prefer)
- 1 cup No-Tomato Sauce I like to make this ahead of time and keep it on hand so it's easy to grab for any recipe. If you're not nightshade-free, you can also use regular tomato sauce (for Paleo etc.)
- 1 large onion chopped small
- 2 whole celery stalks chopped small
- 1 whole carrot diced
- ¼ cup capers chopped
- 1 Tablespoon lard or other fat of choice: ghee, bacon fat etc. (for sauteing the veggies)
- 1 Tablespoon oregano dried
- 2 teaspoons sea salt (+ 1 teaspoon additional sea salt for sautéing the veggies) 2 teaspoons for the 2 pounds meat (If you choose to use less meat in this casserole, be sure to reduce the sea salt accordingly: 1 teaspoon for 1 pound meat.)
- 1 teaspoon basil dried
- 1 teaspoon onion powder
Instructions
Dairy-free Cheese Topping (Can be made several days ahead of time or right before you bake the casserole.) See video in main post to watch the sauce being made.
- First: Decide if you want to make the Dairy-free Cheese ahead of time or not. If you want to make it and pour it into a lined mold to slice, simply line a small glass casserole dish with a layer of parchment paper. If you wish, spray any bare glass sides with coconut oil spray. Now, go ahead and make the cheese ahead of time. Then you'll chill it until you're ready to make the rest of the recipe. This is the best choice if you like to meal prep and want your dinner assembly to be extra fast with one less step.*If you want to make the Dairy-free Cheese right before baking the casserole, you can keep it warm while you assemble the casserole. This is the most straight forward way to make the whole recipe, because the cheese is a sauce that's easy to spread on the pasta dish, and the cheese sauce cooks up really fast.
- To a medium saucepan, add: coconut milk, lard or ghee, apple cider vinegar, garlic, onion, oregano and sea salt. Heat over medium-high heat while whisking until the mixture is very steamy, almost simmering.
- In a 2 cup measuring cup with pour spout (or bowl), whisk together the water and pumpkin. Add cassava flour and whisk until incorporated. Add the tapioca flour and whisk again, until evenly mixed.
- Pour the cassava mixture into the saucepan of hot milk, and continue to whisk and cook over medium-high heat. The mixture will begin to thicken after about 1 to 3 minutes (depending on how hot the milk was when you mixed in the cassava flour slurry), and then keep thickening. The "cheese" will become gelatinous/sticky and pull away from the sides or bottom of the pot somewhat as whisked. Cook for another 1 to 2 minutes after the cheese pulls away from the sides or bottom of the pan, about 4 to 5 minutes total after the mixture first thickened.
- Pour Cheese Topping directly onto assembled casserole, keep it warm until the casserole is ready OR pour into lined dish to chill for later.
Paleo AIP Pasta with Italian Sausage Casserole
- Grease large casserole dish, any shape is fine, which holds 2-½ to 3 quarts (9"x13" is fine, or I used a deep 9"x11"). Preheat oven to 350 degrees.
- Cook penne pasta according to package instructions. Remove from heat when still al dente, after 10 to 15 minutes cooking time. When you pour off the salted cooking water, reserve ½ cup of it. Put strained pasta back in its cooking pot with the ½ cup water. Set aside.
- Heat large skillet over medium-high heat. Add 2 pounds pork and 2 teaspoons sea salt. Cook, breaking up the meat, until most of the pink is gone, about 8 minutes. Add herbs: oregano, basil and onion powder. Cook another 1 to 2 minutes. Then turn off the heat and set aside. (This recipe assumes you are using full-fat pasture-raised high quality pork. Do not use lean ground pork. If your pork is not high-fat, add two tablespoons lard or other fat to the pan while the meat cooks.)
- In second skillet, heat the 1 Tablespoon lard (or fat of choice) over medium-high heat, and sauté onions, carrots and celery + 1 teaspoon remaining sea salt, stirring often, for about 8 minutes, until softened and browned in spots. Turn off heat. Set aside.
- To large pot with pasta, add artichoke hearts, capers, olives, Nomato (or tomato) Sauce, cooked sausage and sautéed veggies. Stir together well. Pour into greased casserole dish. Top with either slices of chilled Dairy-free Cheese or warm, soft freshly made cheese.
- Bake about 40 to 45 minutes, times will vary just slightly based on casserole dish size and depth. Edges of casserole will have tiny sizzling bubbles and be browned slightly. Cheese will be puffed, golden and melted inside. If you used sliced cheese, you may wish now to smash it around a bit and broil it. If so, remove casserole, use the tines of fork to smash cheese around a bit so the pieces run into eachother; smooth it out so it looks nice. Sprinkle with additional oregano if you wish. Broil on low heat (to protect casserole dish) for about 5 minutes. Remove from oven, allow to cool 5 to 10 minutes. Serve!
Nutrition
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Looking for more delicious Paleo & AIP recipes? Try these:
- Scallop Scampi with Zucchini Noodles
- AIP BBQ Chicken (Nightshade-free)
- Low Histamine Instant Pot Chicken & Sweet Potato Stew
- Pork Tenderloin with Blueberry Sauce
- Low-FODMAP Beef Curry
- Easy Dump and Bake General Tso’s Chicken
Robyn Pascoe says
Thanks, lovely recipe. I have always made my own fettucine, pappardelle and ravioli using the cassava flour recipe on this site https://www.ottosnaturals.com/blogs/recipes/grain-free-pasta but penne and other pasta shapes have been a problem 🙂 Sadly it seems Jovial pasta is not yet available in New Zealand so I guess I’ll have to wait.
Robyn
Megan says
Hi Robyn, I need to try the homemade cassava pasta recipes you mention, how lovely! So glad we have Jovial’s and SO sorry it’s not in New Zealand yet! I’m glad Otto’s made it there, so hopefully Jovial is on its way! Thank you for your kind words! If you’re feeling motivated, you could make this recipe with your homemade pasta! 🙂
Dorothy says
This recipe looks and sounds scrumptious, though I would sub another meat like ground beef for pork. It does have several steps with the no-NATO sauce and dairy free cheese sauce, but I like the idea of being both nightshade and dairy free. It looks the the price of the noodles more than doubled since I looked at them last. I’d probably wait til the price is more reasonable again before buying them; if that happens, I’m in!
jennifer says
So hearty and yummy, my big boys love it! Thanks for the inspo and keeping it dairy free!
Megan says
You’re welcome, Jennifer! So happy your boys loved the recipe, and thanks for coming back to share how it turned out for you!
Jean Choi says
The ultimate comfort dish. And I’m so excited to try out this paleo pasta!
Raia says
Oh. my. goodness. Talk about comfort food! A very delicious AND family-friendly recipe!
Don says
This looks amazing! I can’t believe this is Paleo!
Erin says
I can’t wait to try this! I’ll have to keep waiting for iHerb or Vitacost to start carrying that pasta.
In the meantime, do you think I could put that cheese on top a partially baked pizza crust? It of course wouldn’t bake for 40-45 minutes so I’m guessing it’d still be gooey after about 10 minutes? Thanks!
Megan says
Hi Erin, yes, I think the cheese would work well on top of tomato sauce or nomato sauce that’s on partially baked crust, sounds like such a good idea … now I want to try it. 🙂 You could bake it for the final 15 minutes of the crust baking, and then broil just briefly if needed. I’d need to try it to be sure exactly, but it does behave pretty similarly to real cheese.
Erin says
Thanks for the reply! I tried it for dinner. 🙂 I’m used to the ingredients being in the order used and I wasn’t paying attention and added the water to the coconut milk mixture. ?♀️ But it was okay. I added some of the hot coconut milk to the pumpkin and then added the flour and so on. I also fully cooked AIP Italian sausage, which is really just ground beef and seasoning, and then sprinkled it over the cheese and was in a hurry so I put it under the broiler and had to take it out of the oven after a few minutes due to burning sausage. ?♀️ So the cheese didn’t crisp up exactly but I can tell it would’ve had I cooked it properly! It was dry on top and gooey below.
But my son, who sees his dad eat pizza every now and then (but doesn’t feel left out because he’s never had it) was SO excited to have a pizza for the two of us! “Daddy can eat his own food!” ? I honestly shed a few tears to be able to give him something special like that.
I hope the premade slices will freeze well! I’m not sure about the cheese but it’s worth a try because it took FOREVER to make. The cheese was quick but there are so many components to pizza. I’ll let you know how the frozen piece does!
Thanks so much for this! I so wish we could try your whole recipe but we just don’t have the pasta.
Kelly says
Can’t wait to serve this to the family! Everything we love is here – delicious, cheesy, sausage and full of flavor!
ChihYu says
Cheesy pasta with delicious italian sausage? Sold! Perfect for family meal!
Stacey Crawford says
I love a good, comfort food casserole! I have not tried cassava pasta before and can’t wait to try it. Thanks 🙂
Heather says
Wow, looks delicious. Where do you find AIP Italian Sausage? Or any AIP sausage at all? I didn’t think it existed. If it does, my misconception may be either because I stopped looking years ago, or because I’m sensitive to several of the AIP-approved spices (eg oregano, thyme) and so I couldn’t have it. Either way, I’ve always made my own sausage and it would be nice to get some premade.
Megan says
Yes, you do need to make your own, as in the recipe, with ground meat and compliant herbs and spices.